Process Plant Optimisation & Energy Conservation

Code

Start Date

2023-02-12

End Date

2023-02-16

City

Dubai

Price

2950 $

Language

Participants

1-15

Hotel

click here

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The Course

Plant integrity and reliability is the cornerstone of process plant optimization. For optimization benefits to be sustainable, production interruptions must be kept to a minimum which requires effective management of degradation processes that affect equipment and systems and effective inspection and maintenance strategies, plans and methods. Plant optimization can be an effective way to achieve improved profitability without the large investment associated with building a new plant.

Common industrial processes and systems, such as steam, cooling water, process heating, and electric motors consume most of the energy and offer significant opportunities for savings. Process changes such as advanced controls, new catalysts, and new technologies also present opportunities for plant optimization. This course will provide a comprehensive review of the various aspects of process plant integrity as the essential foundation for sustainable plant profitability and optimization.

Principal emphasis is placed on:

understanding the elements of plant optimization
systematic and coordinated efforts by engineering, operations, and maintenance functions
maximisation of plant availability, reliability and productivity
minimising operational costs
safeguarding of plant integrity over its intended life based on total life cycle cost principles

The Goals

To assist participants in clearly understanding what plant optimization and energy conservation is all about – the drivers, the potential benefits, and how to realize them
To enhance the business focus of participants and equip them to make more contributions to sustainable plant profitability
Learn how to identify the most attractive opportunities for energy savings
Provide the delegate with managerial tools to effectively optimise plant operations
To provide participants with practical and effective methods and tools to perform technical and economic evaluations of the alternatives

The Process

The course combines presentations and discussions of topics covered with relevant practical examples. It combines sound engineering and economic principles, methods, and best industry practices and enforces the learnings with Case Studies and Question & Answer workshops to maximize the benefits to the participants.

The Benefits

Delegates will:

Gain a sound understanding of the main elements of plant integrity and reliability and why this is the cornerstone of sustainable plant optimization and energy efficiency.
Improve their understanding of the business aspects of the process plant which will help them focus on improving the economic performance.
Learn how to perform key project analyses including technical, economic, and environmental evaluations.
Enhance their competence and productivity thereby enhancing their competence and performance level and making additional value added contributions to their organization.
Develop technical and analytical skills necessary for conducting technical evaluations.
Have skills necessary to participate in plant energy audits.
Be able to apply risk-based methodologies in inspection and maintenance.

The Results

Through effective management of energy use, the plant can minimize the overall cost of energy.
By diligent use of process optimisation techniques, the company can improve production rates while maintaining best safety practices.
Management can lessen the risk associated with production operations while realizing direct measurable bottom line savings.
The company will be able to enhance its plant reliability and integrity by using improved maintenance strategies and methods based on risk-based inspection and maintenance.
Lower life cycle costs can be achieved while complying with codes and standards, and other regulatory requirements.
The company will have personnel who will have the economic and analytical skills necessary for performing credible economic evaluations.

The Core Competencies

Planning and predictive maintenance of plant is vital to the budgetary success of the operations organisation. On completion of this seminar the delegate will be able to critically analyse the methodologies employed within the organisation and instigate improvements where required.

Technical knowledge is key to effective control and peer respect within any maintenance organisation; when this is achieved personal satisfaction follows. This seminar will give the delegate the required level of technical knowledge and skill to achieve that personal satisfaction.

The Programme Content

Day One : Process Plant Operation, Integrity and Reliability

Process Plant Optimization and Energy Conservation – Overview
Asset Integrity Management (AIM) and Optimization - Integrating operation, inspection, maintenance effort
Plant Integrity and Reliability – Cornerstone of Plant Optimization and Energy Management
Operation and Maintenance Impacts on Plant Integrity and Reliability
Equipment condition monitoring and assessment
Establishment of Operating Windows (OW) - Maximize throughput within the limits defined by mechanical-structural integrity over the expected life of the asset components
Effective management of change (MOC) program – On-going link between engineering, operations and maintenance
Process Plant Economics

Day Two : Process Plant Optimization

Process Control Basics
Elements of Process Plant Optimization
Components Required To Optimize An Industrial Process
Process or a mathematical model of the process, and process variables which can be manipulated and controlled
Application Of Simulation Technology To Plant Optimization And Control - Plant Optimization Models
The Basics Of Heat Integration
Pinch technology
Heat exchanger train optimization
Optimization procedure
Application Of Simulation Technology To Plant Optimization And Control - Plant Optimization Models

Day Three : Industrial Energy Management – Energy Efficiency: Good for Business – Good for the Environment

Energy Use and Optimization in Process industries
Industrial Energy Management Techniques
Industrial Energy Management and System Standards
Industry Program for Energy Conservation
Best Practices in Process Plant Energy Management
Developing Customized Energy Management Program
Obstacle that Face Energy Management Programs
Workshop - Examples of energy management programs and standards – CIPEC, UNIDO. Incentives for energy assessment and energy retrofit projects

Day Four : Energy Conservation Opportunities

Implementing an Energy Management Program
Benchmarking Energy Intensity and Usage
Technology Options - New energy-efficient technologies. Examples include Corrosion analyzer for advanced materials and fabricated components Fiber optic sensor for combustion measurement and control
Energy Conservation Checklist
Plant processes
Mechanical Systems
Electric Power
Technical and Economic Evaluation of Potential Opportunities

Day Five : The Implications of Plant Optimization Activities

Relating Energy Efficiency To Business Outcomes
Impact of optimization activities and technological modifications to the plant
Plant integrity and safety
Technology licenses
Financing agreements
Impact on Human Resources – The human factor

The European Quality Training and Management Consultancy adopts modern methods of training and raising the efficiency of human resources development, so we follow:

Theoretical lectures through PowerPoint presentations and Visual presentations (videos and short films).
Scientific evaluation for the trainee (pre & post-evaluation).
Brainstorming, application and representation of roles.
Practical situations that are appropriate to the scientific material and with the nature of the work of trainees.
Tests at the end of the course.
The participant receives the scientific and practical material for the training program printed and saved on CD or Flash Memory.
Attendance reports for participants and final results reports with general evaluation of the program.
The scientific material of the training program is prepared in a scientific and professional manner, this is done by the best professors and trainers in all fields and all specialties.
At the end of the program, the trainee will receive a certificate of professional attendance, signed and certified by the European Quality Center for Training and Consulting.
Opening hours from 09.00 am to 02.00 pm, the program includes a snack buffet during the lectures.
Daily buffet food throughout the days of the training program, with a closing lunch on the last day of the training program for the distribution of certificates and commemorative photographs to the attendees
The terms and conditions for registration, payment and cancellation apply to all training programs. To see the conditions, please visit the following link, click here and your registration in any training program means your acceptance of the terms and conditions for registration, payment and cancellation
The terms and conditions of the training programs venue apply to all programs, and your registration in any training program means your acceptance of these terms and conditions
All prices on the site do not include the 5% VAT

Registration policy

European Quality Training and Management Consultancy rejects any registration application from any client without a recommendation letter addressed to European Quality Training and Management Consultancy by human resources department or training department of the applicant's employer.
To register for any training program, the deadline is before the training program start by 21 days, and any application after this date is rejected, except for who are accepted according to European Quality Training and Management Consultancy terms and conditions.
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The deadline for registration in any training program is 14 days before the start of the program and no registration is accepted after that, except for those who are approved according to the terms and conditions of the European Quality Training and Management Consultancy or with official approval and confirmation of registration issued by the European Quality Center for Training and Management Consulting
European Quality Training and Management Consultancy does not adopt the policy of the minimum number of participants in the training program if it is not stated explicitly in the terms of the program contract between the trainee or his work and between the European Quality Training and Management Consultancy of training and consulting
European Quality Training and Management Consultancy has the right to change, modify, or update this policy without prior notice, and the client has to review our policy before registering for any training program.
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Price and payment policy

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The training programs prices shown on European Quality Training and Management Consultancy include only (attending the program, practical and scientific material, coffee breaks, and a certificate after completing the training program.)
If the registration is personal by the client, then he has to pay the training program fees before the starting date by 21 days, via bank transfer to European Quality Training and Management Consultancy account.
If the registration is under an official letter issued by the trainee's employer, then the employer is responsible for paying the training program fees and European Quality Training and Management Consultancy has the right to claim the program fees before its starting date.
The trainee's employer is obliged to send the fees to European Quality Training and Management Consultancy account within a period of 90 days at maximum, from the program ending date.
European Quality Training and Management Consultancy has the right to change, modify, or update this policy without prior notice, and the client has to review our policy before making any deal.
By registering for any of our training programs, you agree to our policy.

Cancellation policy

The client do not has the right to cancel his reregistration before the starting date by less than 21 days. If the client cannot attend the training program for any reason, he can attend another training program at any other time, and he shall not be entitled to claim to European Quality Training and Management Consultancy any money or compensation in any way.
European Quality Training and Management Consultancy is entitled to cancel the registration of any participant in any training program without explaining the reasons, in accordance with European Quality trends and policy.
European Quality Training and Management Consultancy is entitled to confirm the registration according to its status and provide seats according their general policy.
European Quality Training and Management Consultancy is entitled to cancel any training program and is committed to refund all fees paid by the clients.
European Quality Training and Management Consultancy is entitled to change the training program venue as required without explaining any reasons, and they are not committed to refund any paid fees if the client cannot attend the program or the new venue is not suitable for the trainee's employer because of an emergent change of the venue, and the paid fees are saved in the client's account and can be used for registration for other training programs at another time.
European Quality Training and Management Consultancy has the right to change, modify, or update this policy without prior notice, and the client has to review our policy before asking for cancelation.
By registering for any of our training programs, you agree to our policy.

Discount policy

The European Quality Training and Management Consultancy offers special prices on some training programs for groups to participate in the programs (more than three participants in the program) starting from 20% and up to 40% of the basic price of the program and the discount rate is approved according to a technical and financial offer addressed to the trainee's work, showing details The program, the date of the meeting and the discount rate. When the price is approved after the discount, the new price of the program will be clarified on the website. It is available to all customers who wish to take advantage of the new price and participate in the activities of the training program
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