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Cities

Munich

Safety in Process Design

ID  242

Health, Safety and Environment Training Courses

Safety in Process Design

Munich

Hotel Name
Hotel Meeting Room

03 Feb 2025 : 07 Feb  2025

25 Hours

5450 USD

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Training Details

Introduction

Safety in Process Design includes a wide range of subjects with many applications in Oil & Gas, Chemical and Process industries, related to hydrocarbons and chemical processing. This course provides an overview of important elements of process safety as they are often encountered in today’s industrial practice. The emphasis is on engineering design aspects of Process Safety Management and it will highlight the safeguarding aspects of processing equipment inside the plant. Techniques for analyzing and mitigating process safety hazards applicable to oil and gas processing will be reviewed. Integration of the concepts required to achieve an optimum approach to Process Safety Engineering is the main goal of this course. Exercises and useful examples will be utilized throughout the course to emphasize the key learning points.

Upon completion of this course, the delegates will learn:

  • Importance of the concept of “Inherently Safer Design”
  • Design principles based on Codes and Standards for safe operation of process equipment
  • Selection and sizing of safety valves and pressure relief systems
  • Common process hazards analysis methods: HAZOP, LOPA, FMEA
  • Detection and prevention methods for fire and explosion accidents
  • Plant Equipment Inspection (NDT) and Maintenance Procedures

Objectives

  • Comprehensive understanding of different aspects of process design that influence process safety
  • Ability to select an “inherently safer design” for the entire process plant operation
  • Knowledge on the mechanical structure integrity of process equipment
  • Familiarity with hazards associated with process fluids regarding material degradation
  • Experience with the Code requirements for sizing relief valves, methodology for determining the relief flows and handling the relief streams
  • Knowledge of how to operate with emergency depressuring systems (EDP) system for prevention of fire and gas explosions

Training Methodology

The seminar will be conducted along workshop principles with formal lectures and interactive examples, which will result in the active participation of all delegates in discussions and teamwork. Real life examples will be selected to illustrate the efficient operation and potential technical failures as well as their root causes. The emphasis will be on troubleshooting the problems and maintaining plant safety. There will be ample opportunities for active, open discussion and sharing professional experiences on various safety issues. All course materials will be provided.

Organizational Impact

On completion of this seminar the delegate will be able to critically analyse the safety methodologies employed within the organisation and instigate improvements where required.

The knowledge gained in this seminar will:

  • Enable the delegate to optimise the operation of various components of equipment while maintaining safety of the plant
  • Give the delegate confidence to carry out risk minimization analyses on process equipment thereby avoiding failures
  • Enable measures to enhance equipment status for the given operating conditions
  • Give better handling of pressure relief system
  • Enable better specification of new and replacement of old elements of piping system
  • Allow tighter control of maintenance budgets by the avoidance of unplanned equipment failures in service

Personal Impact

  • Improved confidence when considering safety issues
  • Better understanding of how the process design impacts safety of the plant
  • Better grasp of maintenance and instrumentation on incident prevention
  • Improved personal knowledge of risk and hazard analysis
  • Better ability to troubleshoot difficult and hazardous situations
  • Confidence and ability to select the appropriate depressuring plan thereby improving reliability and personal profile to senior management

Who Should Attend?

  • Engineers and technicians in oil & gas, chemical and process industries
  • Process, mechanical and chemical engineers
  • Engineers and technicians who deal with reactors and piping systems
  • Design engineers, project engineers and HSE managers
  • Control, automation and instrumentation engineers
  • Operators and maintenance personnel

seminar outline

 

Overview of Safety in Process Design

  • Definition of Safety in Process Design
  • Overview of Historical Incidents and Problem Areas
  • Components of Process Safety: People, Plant, Process
  • Risk Identification and Safety Analysis
  • Process Hazard Analysis: HAZOP, LOPA, FMEA
  • Hazards Associated with Specific Plant Systems
  • Elimination of Hazards through Process Design
  • Prevention of Human Error through Process Control and Monitoring

Inherently Safer Design

  • “Inherently Safer Design”  Methodology
  • Pre-Design and Design Phases
  • Materials of Construction and Optimized Fabrication
  • Hazard Associated with Process Fluids and Chemical Reactions
  • Corrosion, Erosion and Material Degradation
  • Leakage and Loss of Primary Containment
  • Dispersion of Hydrocarbon Release
  • Flammability of Chemicals

Safety of Process Equipment

  • Hazard Associated with Process Equipment
  • Safety Considerations in Reactor Design
  • Design Procedure for Safety of Pressure Vessels, Storage Tanks, Reactors, Heat Exchangers
  • Venting of Tanks and Vessels: Codes, Standards and Best Practices
  • Piping System Design and Safety
  • Design of Piping System Accessories: Valves, Fittings, Supports
  • Assessment of Material Degradation during In-Life Cycle: Fitness for Service
  • Monitoring, Testing and Inspection (NDT)

Design of Pressure Relief Systems

  • Design of Safety Valves
  • Operation  of Pressure Relief System
  • Calculation and Sizing of Relief Loads of Pressure Relief Systems
  • Pressure Relief Valves vs. Rupture Discs
  • Codes, Standards and Best Practices
  • Specifics of Pressure Relief Systems for Pumps, Compressors, Turbines
  • Process Plant Disposal Systems
  • Disposal Hazards, Risk Assessment and Environmental Factors

Process Monitoring and Control

  • Safety Instrumented Systems
  • Process Plant Monitoring and Control System: SCADA
  • Emergency Depressuring Systems (EDP)
  • Prevention of Fire and Gas or Dust Explosions
  • Safety Consideration in Plant Layout and Equipment Spacing
  • Management of Change and Integrity Operation Window
  • Plant Equipment Inspection and Maintenance Procedures
  • Final Conclusions
 

Day 1 - Asset Cost Management Introduction

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 2 - Laying the Groundwork

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 3 - Applying the Value based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 4 - Ensuring the Continuity of the Value-based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

The European Quality of Training and Management Consulting relies on advanced methodology in developing skills and enhancing the effectiveness of human resources. The company adopts modern methods to achieve these goals. In order to achieve its objectives, European Quality follows the following steps in a precise and professional manner:

  • Lectures and Visual Presentations:

    • Theoretical lectures are presented through PowerPoint presentations, videos, and short films, providing a comprehensive and enjoyable learning experience.

  • Scientific Assessment:

    • Trainees are thoroughly assessed before and after the training program to ensure the desired objectives are achieved and to provide necessary guidance.

  • Brainstorming and Role-playing:

    • Innovation and problem-solving are encouraged through brainstorming sessions and role playing experiences.

  • Practical Cases:

    • Practical learning is emphasized through cases relevant to the subject matter and the nature of work for the trainees, contributing to the development of practical skills.

  • Final Evaluation and Certificates:

    • A comprehensive assessment is conducted at the end of the program. Trainees are awarded attendance and participation certificates recognized by the European Quality for Training and Administrative Consultations, provided they have completed at least 80% of the program days.

  • Training Materials:

    • Professional trainers and experts in various fields create scientific and practical training materials, which are printed and retained, and distributed on CD or flash drives to ensure easy access to the content.

  • Post-Training Follow-up:

    • European Quality for Training and Administrative Consultations provides continuous support after the training program. This support includes additional consultancy sessions or workshops to ensure the continuity of learning and the application of acquired skills in the working environment.

  • Customized Training Programs:

    • Training programs are designed to meet the needs of individual companies and institutions. Client needs are carefully analyzed to ensure that the training content aligns with their specific objectives and achieves the desired impact.

  • Utilizing Technology:

    • Training incorporates modern techniques such as online platforms and distance learning to provide flexible and effective learning experiences. Participants can access educational resources online and engage in discussions and online workshops.

  • Specialized Trainers:

    • Trainers and lecturers are carefully selected to ensure they have high expertise in their fields. Experience and professionalism are added to the training to ensure the delivery of high-quality content and effective learning experiences.

  • Encouraging Participation:

    • European Quality encourages active participation and interaction during training sessions. Interactive activities such as group discussions and collective exercises are organized to stimulate effective participation in the learning process.

  • Focus on Personal Transformation:

    • Participants are encouraged to think critically and develop problem-solving skills and decision making abilities. They are guided towards achieving personal and professional transformation, leading to improved performance in their work areas.

  • Continuous Assessment:

    • Continuous assessments are provided to evaluate participants performance and their understanding of the training materials. This assessment is used to modify the training program if necessary and ensure the desired results are achieved.

  • Terms and Conditions:

    • Terms and conditions apply to all training programs. It is assumed that registering for any training program implies the participants agreement to these terms, including registration, payment, and cancellation policies.

  • Prices and Discounts:

    • It is noted that the prices displayed on the website do not include a 5% value added tax. All prices are subject to discounts according to the companys policies.

European Quality of Training and Management Consulting reserves the right to change the location of the training program, change the accredited lecturers for program delivery, hold, or cancel the program in line with the companys vision and program conditions and our quality policy.

European Quality for Training and Consultancy is certified

ISO 9001-2015

All rights reserved

Course Options

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Training other dates & Locations
73
03 Feb 2025   :  07 Feb 2025
Munich
5450$
10 Feb 2025   :  14 Feb 2025
Istanbul
3450$
16 Feb 2025   :  20 Feb 2025
Doha
4150$
16 Feb 2025   :  20 Feb 2025
Alkhobar
3450$
17 Feb 2025   :  21 Feb 2025
Toronto
6450$
23 Feb 2025   :  27 Feb 2025
Dubai
3750$
23 Feb 2025   :  27 Feb 2025
Manama
3750$
02 Mar 2025   :  06 Mar 2025
Dubai
3750$
03 Mar 2025   :  07 Mar 2025
Stockholm
5450$
14 Apr 2025   :  18 Apr 2025
Cape Town
5950$
14 Apr 2025   :  18 Apr 2025
Boston
7450$
21 Apr 2025   :  25 Apr 2025
Roma
5450$
21 Apr 2025   :  25 Apr 2025
Florida
7450$
27 Apr 2025   :  01 May 2025
Dubai
3750$
28 Apr 2025   :  02 May 2025
Prague
5450$
05 May 2025   :  09 May 2025
Dublin
5450$
05 May 2025   :  09 May 2025
Athens
5450$
12 May 2025   :  16 May 2025
Milan
5450$
12 May 2025   :  16 May 2025
California
7450$
12 May 2025   :  16 May 2025
Washington
7450$
19 May 2025   :  23 May 2025
London
5450$
26 May 2025   :  30 May 2025
Kuala Lumpur
4450$
26 May 2025   :  30 May 2025
Barcelona
5450$
01 Jun 2025   :  05 Jun 2025
Cairo
3250$
01 Jun 2025   :  05 Jun 2025
Riyadh
3450$
08 Jun 2025   :  12 Jun 2025
Dubai
3750$
09 Jun 2025   :  13 Jun 2025
Madrid
5450$
15 Jun 2025   :  19 Jun 2025
Kuwait
3750$
16 Jun 2025   :  20 Jun 2025
Beijing
5450$
22 Jun 2025   :  26 Jun 2025
Dubai
3750$
22 Jun 2025   :  26 Jun 2025
Amman
3450$
23 Jun 2025   :  27 Jun 2025
Cyprus (Larnaka)
5450$
30 Jun 2025   :  04 Jul 2025
Jakarta
3950$
06 Jul 2025   :  10 Jul 2025
Jeddah
3450$
06 Jul 2025   :  10 Jul 2025
Sharm El Sheikh
3450$
14 Jul 2025   :  18 Jul 2025
Amsterdam
5450$
20 Jul 2025   :  24 Jul 2025
Dubai
3750$
20 Jul 2025   :  24 Jul 2025
Casablanca
4450$
28 Jul 2025   :  01 Aug 2025
Paris
5450$
04 Aug 2025   :  08 Aug 2025
Geneva
5450$
04 Aug 2025   :  08 Aug 2025
Hong Kong
6450$
11 Aug 2025   :  15 Aug 2025
Vienna
5450$
18 Aug 2025   :  22 Aug 2025
Munich
5450$
24 Aug 2025   :  28 Aug 2025
Dubai
3750$
25 Aug 2025   :  29 Aug 2025
Istanbul
3450$
31 Aug 2025   :  04 Sep 2025
Alkhobar
3450$
01 Sep 2025   :  05 Sep 2025
Toronto
6450$
07 Sep 2025   :  11 Sep 2025
Manama
3750$
15 Sep 2025   :  19 Sep 2025
Stockholm
5450$
21 Sep 2025   :  25 Sep 2025
Marrakech
4450$
21 Sep 2025   :  25 Sep 2025
Dubai
3750$
22 Sep 2025   :  26 Sep 2025
Boston
7450$
29 Sep 2025   :  03 Oct 2025
Roma
5450$
06 Oct 2025   :  10 Oct 2025
Prague
5450$
06 Oct 2025   :  10 Oct 2025
Athens
5450$
13 Oct 2025   :  17 Oct 2025
Dublin
5450$
13 Oct 2025   :  17 Oct 2025
Washington
7450$
13 Oct 2025   :  17 Oct 2025
Tbilisi
5450$
19 Oct 2025   :  23 Oct 2025
Dubai
3750$
20 Oct 2025   :  24 Oct 2025
California
7450$
20 Oct 2025   :  24 Oct 2025
San Francisco
7450$
27 Oct 2025   :  31 Oct 2025
Berlin
5450$
02 Nov 2025   :  06 Nov 2025
Salalah
3950$
03 Nov 2025   :  07 Nov 2025
Copenhagen
5450$
09 Nov 2025   :  13 Nov 2025
Beirut
3450$
16 Nov 2025   :  20 Nov 2025
Dubai
3750$
16 Nov 2025   :  20 Nov 2025
ON LINE
2250$
17 Nov 2025   :  21 Nov 2025
Los Angeles
7450$
24 Nov 2025   :  28 Nov 2025
Singapore
6450$
01 Dec 2025   :  05 Dec 2025
Zurich
5950$
08 Dec 2025   :  12 Dec 2025
Sydney
6450$
14 Dec 2025   :  18 Dec 2025
Dubai
3750$
29 Dec 2025   :  02 Jan 2026
Amsterdam
5450$

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12 Courses

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A

Z

Prevention and firefighting systems ,Evaluation of advanced risk management

ID 547

Two weeks

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IOSH Managing Safely

ID 66

One week

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Contamination and Hazardous Wastes Management and Prevention

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Human Error Analysis & Prevention

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Developing an Effective Safety Culture

ID 73

One week

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Environmental Monitoring and Modelling: Environmental Management Systems

ID 75

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Level 4 Award in Health & Safety in the Workplace

ID 77

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Alarm Management

ID 79

One week

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Industrial Hygiene

ID 80

One week

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HSE LEADERSHIP

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One week

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