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Kuala Lumpur

Maintenance and Reliability Masterclass

ID  722

Maintenance Planning and Asset Management Training Courses

Maintenance and Reliability Masterclass

Kuala Lumpur

Hotel Name
Hotel Meeting Room

03 Feb 2025 : 07 Feb  2025

25 Hours

4450 USD

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Training Details

Why Attend

This course will provide Maintenance and Reliability personnel with a full explanation of the Award-winning UK Model of Excellence for Maintenance from Carcharodon (a leading British Maintenance Consultancy).  This Virtual Learning course serves as preparation for the Certified Maintenance and Reliability Professional (CMRP) exam.  

This course will enable participants to develop a strategy for outstanding maintenance and reliability performance, tools to improve reliability at equipment level, and an insight to the latest practices in planning, scheduling and control.

Course Methodology

This is an interactive course. There are open question and answer sessions, regular group exercises and activities, videos, case studies as well as presentations on best practice and the fundamentals of reliability improvement. Participants have the opportunity to share examples from their own experience and work with the facilitator and other participants to develop actions for improvement.

Course Objectives

By the end of the course, participants will be able to:
  • Understand the Model of Excellence for Maintenance and how to use this to improve company profitability
  • Develop effective methodologies to improve Manufacturing Process Reliability
  • Describe the key aspects of improving reliability at equipment level
  • Utilize leadership skills to achieve maintenance and reliability excellence
  • Demonstrate best practice in Work Management, including the principles of managing work flow, planning and scheduling, and shutdown management

Target Audience

This course is ideal for maintenance managers and reliability professionals.  Experienced supervisors, planners, project engineers, operations managers, functional specialists, and those seeking to prepare for the CMRP exam and achieve the CMRP designation will also benefit from this course.

Target Competencies

  • Maintenance Management
  • Reliability Excellence
  • Work Flow Management
  • Process Management
  • Leadership
  • An introduction to the Model of Excellence
    • How maintenance has evolved
    • Sources of best practice and benchmarking options
    • The pitfalls of traditional maintenance practices
    • Understanding where money should be invested and where money tends to be wasted
    • The importance of planning
    • The relationship between fixed costs and maintenance performance
    • A change in thinking
      • Away from cost reduction or reliability or safety
      • Towards cost reduction and reliability and safety
    • The modern maintenance strategy and asset management
    • How pace setters add value through maintenance innovation and integration with operating teams
  • Aligning Maintenance with the Business plan and Managing for Performance
    • How to align maintenance with the unique requirements of any business
    • Developing a maintenance vision and a credible plan for delivering this
    • Launching and managing the Maintenance Improvement plan
    • Selecting and tracking Key Performance Indicators to track progress towards the vision
    • An overview of change management
      • Overcoming resistance
      • Processes and tools for managing change
      • Effective management of Human Factors
      • Identifying and satisfying stakeholders
      • Communication
    • Health, safety and environmental considerations
  • A Holistic Approach to Asset Reliability Improvement 
    • Understanding the relevant management processes for any asset and operation
      • Reliability Centred Maintenance
      • Lean and six-sigma
      • Total Productive Maintenance
      • The ideal reliability road map
    • Improving process performance
      • Cost, risk and value engineering
      • The principles of cost-effective maintenance investment
      • Management processes
      • Reliability improvement methodologies
    • Change Management for key processes
    • Auditing and assurance processes for compliance with reliability processes
    • Conforming with local legislation and relevant standards
  • Improving Reliability at Equipment Level 
    • Setting reliability targets at equipment level
    • Assessing and baselining present equipment performance
    • Analysis options to understand the underlying causes of inadequate equipment performance
      • Root Cause Failure Analysis
      • Weibull analysis
      • Criticality analysis
      • Failure Mode Effects and Criticality Analysis
    • Development of effective maintenance plans
      • Reactive
      • Preventive
      • Predictive
      • Proactive
    • Condition monitoring options for different equipment and failure modes
    • A process to ensure new equipment reliability is at the required level
    • Implementation of reliability plans for all equipment
  • Developing a High-Performance Team 
    • Developing an organisation that will support the reliability and maintenance strategies
    • Setting a reliability focused culture
    • The roles of personnel outside maintenance in reliability improvement and how to engage the right people in the right way
    • Assessing gaps in the organisation skills and the current capability vs that required
    • Competency management (training and developing personnel).
    • Leadership skills required to deliver full organisational performance
    • Setting a reliability focused culture
    • The roles of personnel outside maintenance in reliability improvement and how to engage the right people in the right way
  • Work Management (The Maintenance Process)
    • Optimising the workflow process and CMMS system performance
      • Modern workflow management processes
      • Adjusting efforts to drive performance and Continuous Improvement
    • Identifying the correct scope of work
      • The work that is critical
      • Eliminating waste
    • Approval and prioritisation of work
    • Planning and work pack development for maximum efficiency
    • Scheduling work to meet targets and match resource plans
    • On Time In Full work execution
      • Tool time improvements
      • Controlling HSE
    • Recording work done, learning and improving future work
  • Work Management (Major Activities and Supporting Services)
    • Planning and executing projects
    • Managing maintenance materials and stores
    • Use of computer-based technology
    • An introduction to major maintenance tasks, shutdowns and turnarounds

Day 1 - Asset Cost Management Introduction

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 2 - Laying the Groundwork

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 3 - Applying the Value based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 4 - Ensuring the Continuity of the Value-based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

The European Quality of Training and Management Consulting relies on advanced methodology in developing skills and enhancing the effectiveness of human resources. The company adopts modern methods to achieve these goals. In order to achieve its objectives, European Quality follows the following steps in a precise and professional manner:

  • Lectures and Visual Presentations:

    • Theoretical lectures are presented through PowerPoint presentations, videos, and short films, providing a comprehensive and enjoyable learning experience.

  • Scientific Assessment:

    • Trainees are thoroughly assessed before and after the training program to ensure the desired objectives are achieved and to provide necessary guidance.

  • Brainstorming and Role-playing:

    • Innovation and problem-solving are encouraged through brainstorming sessions and role playing experiences.

  • Practical Cases:

    • Practical learning is emphasized through cases relevant to the subject matter and the nature of work for the trainees, contributing to the development of practical skills.

  • Final Evaluation and Certificates:

    • A comprehensive assessment is conducted at the end of the program. Trainees are awarded attendance and participation certificates recognized by the European Quality for Training and Administrative Consultations, provided they have completed at least 80% of the program days.

  • Training Materials:

    • Professional trainers and experts in various fields create scientific and practical training materials, which are printed and retained, and distributed on CD or flash drives to ensure easy access to the content.

  • Post-Training Follow-up:

    • European Quality for Training and Administrative Consultations provides continuous support after the training program. This support includes additional consultancy sessions or workshops to ensure the continuity of learning and the application of acquired skills in the working environment.

  • Customized Training Programs:

    • Training programs are designed to meet the needs of individual companies and institutions. Client needs are carefully analyzed to ensure that the training content aligns with their specific objectives and achieves the desired impact.

  • Utilizing Technology:

    • Training incorporates modern techniques such as online platforms and distance learning to provide flexible and effective learning experiences. Participants can access educational resources online and engage in discussions and online workshops.

  • Specialized Trainers:

    • Trainers and lecturers are carefully selected to ensure they have high expertise in their fields. Experience and professionalism are added to the training to ensure the delivery of high-quality content and effective learning experiences.

  • Encouraging Participation:

    • European Quality encourages active participation and interaction during training sessions. Interactive activities such as group discussions and collective exercises are organized to stimulate effective participation in the learning process.

  • Focus on Personal Transformation:

    • Participants are encouraged to think critically and develop problem-solving skills and decision making abilities. They are guided towards achieving personal and professional transformation, leading to improved performance in their work areas.

  • Continuous Assessment:

    • Continuous assessments are provided to evaluate participants performance and their understanding of the training materials. This assessment is used to modify the training program if necessary and ensure the desired results are achieved.

  • Terms and Conditions:

    • Terms and conditions apply to all training programs. It is assumed that registering for any training program implies the participants agreement to these terms, including registration, payment, and cancellation policies.

  • Prices and Discounts:

    • It is noted that the prices displayed on the website do not include a 5% value added tax. All prices are subject to discounts according to the companys policies.

European Quality of Training and Management Consulting reserves the right to change the location of the training program, change the accredited lecturers for program delivery, hold, or cancel the program in line with the companys vision and program conditions and our quality policy.

European Quality for Training and Consultancy is certified

ISO 9001-2015

All rights reserved

Course Options

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Training other dates & Locations
47
03 Feb 2025   :  07 Feb 2025
Kuala Lumpur
4450$
10 Feb 2025   :  14 Feb 2025
Amsterdam
5450$
16 Feb 2025   :  20 Feb 2025
Cairo
3250$
24 Feb 2025   :  28 Feb 2025
Stockholm
5450$
24 Feb 2025   :  28 Feb 2025
Lisbon
5450$
03 Mar 2025   :  07 Mar 2025
Roma
5450$
07 Apr 2025   :  11 Apr 2025
Copenhagen
5450$
14 Apr 2025   :  18 Apr 2025
Jakarta
3950$
20 Apr 2025   :  24 Apr 2025
Alkhobar
3450$
28 Apr 2025   :  02 May 2025
Munich
5450$
05 May 2025   :  09 May 2025
Singapore
6450$
11 May 2025   :  15 May 2025
Salalah
3950$
18 May 2025   :  22 May 2025
Dubai
3750$
26 May 2025   :  30 May 2025
Washington
7450$
09 Jun 2025   :  13 Jun 2025
Prague
5450$
16 Jun 2025   :  20 Jun 2025
Madrid
5450$
23 Jun 2025   :  27 Jun 2025
Toronto
6450$
29 Jun 2025   :  03 Jul 2025
ON LINE
2250$
30 Jun 2025   :  04 Jul 2025
Los Angeles
7450$
07 Jul 2025   :  11 Jul 2025
Sydney
6450$
14 Jul 2025   :  18 Jul 2025
Cape Town
5950$
14 Jul 2025   :  18 Jul 2025
California
7450$
20 Jul 2025   :  24 Jul 2025
Beirut
3450$
27 Jul 2025   :  31 Jul 2025
Riyadh
3450$
03 Aug 2025   :  07 Aug 2025
Amman
3450$
10 Aug 2025   :  14 Aug 2025
Manama
3750$
11 Aug 2025   :  15 Aug 2025
Hong Kong
6450$
17 Aug 2025   :  21 Aug 2025
Doha
4150$
25 Aug 2025   :  29 Aug 2025
Berlin
5450$
01 Sep 2025   :  05 Sep 2025
London
5450$
08 Sep 2025   :  12 Sep 2025
Copenhagen
5450$
15 Sep 2025   :  19 Sep 2025
Athens
5450$
22 Sep 2025   :  26 Sep 2025
Vienna
5450$
29 Sep 2025   :  03 Oct 2025
Barcelona
5450$
05 Oct 2025   :  09 Oct 2025
Sharm El Sheikh
3450$
13 Oct 2025   :  17 Oct 2025
Paris
5450$
20 Oct 2025   :  24 Oct 2025
Boston
7450$
27 Oct 2025   :  31 Oct 2025
Geneva
5450$
02 Nov 2025   :  06 Nov 2025
Kuwait
3750$
10 Nov 2025   :  14 Nov 2025
Cyprus (Larnaka)
5450$
16 Nov 2025   :  20 Nov 2025
Casablanca
4450$
23 Nov 2025   :  27 Nov 2025
Jeddah
3450$
01 Dec 2025   :  05 Dec 2025
Beijing
5450$
08 Dec 2025   :  12 Dec 2025
Istanbul
3450$
15 Dec 2025   :  19 Dec 2025
Milan
5450$
22 Dec 2025   :  26 Dec 2025
Dublin
5450$
22 Dec 2025   :  26 Dec 2025
Zurich
5950$

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12 Courses

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Maintenance Planning, Scheduling and Control

ID 17

One week

Course Details

Dates & Locations

Process Plant Optimisation & Energy Conservation

ID 21

One week

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Vibration Monitoring, Analysis, Alignment & Balancing

ID 23

One week

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PORT MANAGEMENT AND OPERATIONS

ID 664

One week

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Maintenance Strategy Development and Cost Effective Implementation

ID 717

Two weeks

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The Complete Course on Facilities Management

ID 158

One week

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Dates & Locations

Professional Maintenance Planner

ID 718

One week

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Economic & Technical Evaluations in Engineering & Maintenance

ID 237

One week

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Dates & Locations

Fundamentals of Asset

ID 239

One week

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Dates & Locations

Machinery Failure, Vibration & Predictive Maintenance

ID 241

One week

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Dates & Locations

Maintenance Planning and Asset Management

ID 586

One week

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Dates & Locations

INTRODUCTION TO DATA MANAGEMENT FOR OPERATIONS

ID 588

One week

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Dates & Locations