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Jakarta

Hydrostatic Pressure Test According to ISO 9080 and ASTM D2837

ID  823

Oil and Gas Training Courses

Hydrostatic Pressure Test According to ISO 9080 and ASTM D2837

Jakarta

Hotel Name
Hotel Meeting Room

03 Feb 2025 : 07 Feb  2025

25 Hours

3950 USD

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PROGRAMME SUMMARY: -

Pressure testing of newly manufactured and installed pipework and pressure vessels is an essential part of ensuring that assets meet their operational requirements. However, the number of reported failures indicate that current processes and available guidance relating to pressure testing are not adequate, both in the factory and on-site. Pressure Testing Procedures and Best Practice Training outlines the responsibilities in the Health and Safety Executives Guidance note GS4 “Safety Requirements for Pressure Testing” and how to meet those requirements. A review of case studies is conducted to demonstrate where ‘things go wrong’ and how to prevent such incidents in the future. A significant emphasis will be placed on the ‘Test Supervisors’ roles and responsibility and the safe systems of work that must be in place. The safe system of work provides written instructions to test engineers and requires sufficient information to ensure correct: Within the boiler, piping and pressure vessel industry, safety relief valves are of most essential importance. Pressure relief valves are the last line of defense against catastrophic failure or even loss of life. The course covers safety valve types, codes & standards and designs, materials, specification and selection, sizing, installation & testing, preventive maintenance procedures, operation and troubleshooting. A number of different instructional methods are used throughout the course to allow interactive learning and to give practical examples from the manufacturing and service industry to enable the delegates to operate select, size, install, test and troubleshoot safety valves upon course completion.

OBJECTIVE:-

  • Familiarize participants with the functions and applications of safety relief valves, their types, designs and components.
  • Enable appropriate safety valve sizing and selection for liquid, gas and vapor applications
  • Train participants to install, inspect, test & troubleshoot a variety of safety valves.
  • To increase the participant’s awareness and understanding that the mechanical integrity of relief valves depends jointly on the proper design, operation, condition assessment, and maintenance of the equipment.
  • To provide the participants with a clear understanding of the degradation mechanisms that relief valves could be subjected to over their operating life, how to identify them, predict and determine their impact, and what appropriate measures can be taken to prevent and control the resultant damage.
  • To provide the participants with the knowledge and failure analysis skills they need to conduct damage and failure analysis so as to prevent similar failures from happening.
  • To understand requirements of industry codes/standards and approval authorities.
  • In-situ Testing Techniques – Onsite Testing of Safety Relief Valves.
  • Emerging Technologies in Pressure Relieving Devices
  • Use Valve Star / PRV size software for Safety Relief Valve Sizing & selection from Leser and CROSBY.

WHO SHOULD ATTEND :-

  • Engineers / Supervisors / Technicians from Maintenance Operations Department .
  • Maintenance Service Department and Inspection & Materials Technology Section.
  • Chemical, Process, Petroleum Engineers
  • Design Engineers
  • Piping Engineers
  • Plant Engineers
  • Plant operators
  • Mechanics
  • Safety inspectors.
  • For all oil and gas industries

 CONTENT OF THE PROGRAM: -

  •  INTRODUCTION –SAFETY RELIEF VALVES:-
    • History
    • Pressure Relief Devices ( ReClosing, Non- ReClosing)
    • Reclosing Pressure Relief Devices
    • Pressure Relief Valves
    • Safety Valves
    • Relief Valves
    • Safety Relief Valve
    • Non Reclosing Pressure Relief Devices
    • Rupture Disk
    • Breaking Pin devices
    • Buckling Pin devices
    • Shear Pin devices
    • Fusible Plug devices
  • OVERPRESSURE PROTECTION:-
    • Safety Relief Valves in a Process
    • Causes of Overpressure (Blocked Discharge, Fire Case, Thermal Expansion
    • Runaway Reaction, Tube Rupture in Heat Exchangers)
    • Overpressure Protection Requirements
  • PRESSURE RELIEF VALVES – WORKING PRINCIPLE & COMPONENTS & SPECIFICATION:-
    • Conventional Pressure Relief Valves
    • Pilot Operated Pressure Relief Valves
    • Balanced Bellow Pressure Relief Valves
    • Power & Temperature Actuated Pressure Relief Valves
    • Relief Vs Safety Valve
    • Components & Accessories of Relief Valves
    • Specifying Pressure Relief Valves
  • SAFETY VALVES – WORKING PRINCIPLE & COMPONENTS, SPECIFICATION
    • Working Principle
    • Classification ( Actuation, Lift, Seat Design, lever, bonnet )
    • Major Components / Accessories
    • Locations
    • Specifying Safety Valves
  • CODES & STANDARDS:-
    • Overview operational requirements
    • ASME & API codes and standards-clarifications
    • National Board approval
    • Main paragraph excerpts from ASME VIII
    • BS EN ISO 9080
    • ASTM D2837.
  • DESIGN FUNDAMENTALS
    • Materials of Construction
    • Direct spring-operated Safety Relief Valves
    • Introduction
    • Functionality
    • General design
    • Design of main assemblies
    • Design differences
    • Types of spring-operated SRV's
    • Controlled safety pressure relief system (CSPRS)
    • Pilot Operated Safety Relief Valves
  • SIZING & SELECTION:-
    • Introduction
    • Gas and vapor sizing
    • Steam sizing (sonic flow)
    • Liquid sizing
    • Combination devices
    • Two phases or flashing flow
    • Two phase liquid/ vapor flow
    • Two phase system with flashing or non-condensable gas
    • Sub cooled liquid flashing
    • Two phase system with flashing and non-condensable gas
  • SAFETY RELIEF VALVE SELECTION:-
    • Seat tightness
    • Blowdown
    • Service temperature
    • Weight and/ or height
    • Back pressure
    • Orifice size – sizing
    • Two phase flow
    • Type of fluid
    • Reciprocating compressors
    • Liquid
    • Materials
  •  INSTALLATION:-
    • Inlet and outlet piping
    • Calculating piping losses
    • Calculating outlet piping
    • Location of installed SRVs
    • Reaction forces and bracing
    • Temperature transmission on installed SRVs
    • Installation guidelines
  • MAINTENANCE:-
    • Determining maintenance frequency and cost
    • Transportation and dirt
    • Preinstallation handling and testing of the pressure relief valve
    • Maintenance procedure ( Pretest, Disassembly, Repair, Assembly & Testing)
  • TROUBLESHOOTING:-
    • Seat leakage
    • Chatter
    • Premature opening
    • Valve will not open
    • Valve open above set pressure
    • Valve does not reclose
    • Bellows failure
    • Springs

Day 1 - Asset Cost Management Introduction

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 2 - Laying the Groundwork

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 3 - Applying the Value based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 4 - Ensuring the Continuity of the Value-based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

The European Quality of Training and Management Consulting relies on advanced methodology in developing skills and enhancing the effectiveness of human resources. The company adopts modern methods to achieve these goals. In order to achieve its objectives, European Quality follows the following steps in a precise and professional manner:

  • Lectures and Visual Presentations:

    • Theoretical lectures are presented through PowerPoint presentations, videos, and short films, providing a comprehensive and enjoyable learning experience.

  • Scientific Assessment:

    • Trainees are thoroughly assessed before and after the training program to ensure the desired objectives are achieved and to provide necessary guidance.

  • Brainstorming and Role-playing:

    • Innovation and problem-solving are encouraged through brainstorming sessions and role playing experiences.

  • Practical Cases:

    • Practical learning is emphasized through cases relevant to the subject matter and the nature of work for the trainees, contributing to the development of practical skills.

  • Final Evaluation and Certificates:

    • A comprehensive assessment is conducted at the end of the program. Trainees are awarded attendance and participation certificates recognized by the European Quality for Training and Administrative Consultations, provided they have completed at least 80% of the program days.

  • Training Materials:

    • Professional trainers and experts in various fields create scientific and practical training materials, which are printed and retained, and distributed on CD or flash drives to ensure easy access to the content.

  • Post-Training Follow-up:

    • European Quality for Training and Administrative Consultations provides continuous support after the training program. This support includes additional consultancy sessions or workshops to ensure the continuity of learning and the application of acquired skills in the working environment.

  • Customized Training Programs:

    • Training programs are designed to meet the needs of individual companies and institutions. Client needs are carefully analyzed to ensure that the training content aligns with their specific objectives and achieves the desired impact.

  • Utilizing Technology:

    • Training incorporates modern techniques such as online platforms and distance learning to provide flexible and effective learning experiences. Participants can access educational resources online and engage in discussions and online workshops.

  • Specialized Trainers:

    • Trainers and lecturers are carefully selected to ensure they have high expertise in their fields. Experience and professionalism are added to the training to ensure the delivery of high-quality content and effective learning experiences.

  • Encouraging Participation:

    • European Quality encourages active participation and interaction during training sessions. Interactive activities such as group discussions and collective exercises are organized to stimulate effective participation in the learning process.

  • Focus on Personal Transformation:

    • Participants are encouraged to think critically and develop problem-solving skills and decision making abilities. They are guided towards achieving personal and professional transformation, leading to improved performance in their work areas.

  • Continuous Assessment:

    • Continuous assessments are provided to evaluate participants performance and their understanding of the training materials. This assessment is used to modify the training program if necessary and ensure the desired results are achieved.

  • Terms and Conditions:

    • Terms and conditions apply to all training programs. It is assumed that registering for any training program implies the participants agreement to these terms, including registration, payment, and cancellation policies.

  • Prices and Discounts:

    • It is noted that the prices displayed on the website do not include a 5% value added tax. All prices are subject to discounts according to the companys policies.

European Quality of Training and Management Consulting reserves the right to change the location of the training program, change the accredited lecturers for program delivery, hold, or cancel the program in line with the companys vision and program conditions and our quality policy.

European Quality for Training and Consultancy is certified

ISO 9001-2015

All rights reserved

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03 Feb 2025   :  07 Feb 2025
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