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Milan

Fluid Flow Control in the Process Industry

ID  31

Maintenance Management & Engineering Training Courses

Fluid Flow Control in the Process Industry

Milan

Hotel Name
Hotel Meeting Room

07 Apr 2025 : 11 Apr  2025

25 Hours

5450 USD

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Training Details

The Course

Modern fluid flow control techniques in fluid systems that are encountered in the process and chemical industry, involve the control of flow rate; measurements of pressure and temperature; and, other quantities at upstream and downstream locations. They also involve a means for enabling the passing of maximum flow rate in case of emergency situations. Fluid movers such as pumps and compressors of various designs have their own flow control devices for regulating flow rates, pressures and in some cases, motor loads (variable speed motors or variable speed couplings). Control valves play a major role in fluid flow control. They are used for pressure reduction, control of delivery flow rates, back pressure control, pressure relief, etc.

Fluid flow measurement is the most important process variable in the operation and control of fluid transport in piping systems and pipelines. Flow control data are monitored and computerized; and line flow balances are used to check for discrepancies on hourly, daily or weekly bases. Flow measurements are done by means of some suitable flow meters: differential pressure meters, volumetric flow meters or mass flow meters. The course will cover all practical aspects of industrial fluid flow measurements, analysis of results and relevant aspects of accuracy.

Highlights of the course include:

  • Principles of selecting the most appropriate fluid flow measurement for the given industrial application
  • Guidance for optimum setup of measurements and obtaining accurate results
  • Practical real-life examples of application of the most effective instruments for flow measurements of gases and liquids and multi-phase mixtures
  • Influence of fluid properties on final results of flow measurements
  • Economical issues: cost and benefit analysis in the light of monitoring a system

 

The Goals

This course will enable the participants to achieve the following:

  • Proficiency in physical characteristics of fluids that are to be measured by one of the flow measuring techniques
  • Familiarity with flow measuring techniques and their capabilities and limitations
  • Understanding of principles of existing world standards and codes related to fluid flow measurement
  • Skill in selecting the right measurement techniques: estimate of the accuracy and uncertainty of results
  • Recommended guidelines for diagnosing the problems in operation of the entire system on the basis of flow monitoring

 

The Process

The course is focused on lectures and active contribution by all delegates during discussions and team work. The emphasis of the course will be on physical principles and justified and clear technical reasoning. Real-life examples will illustrate the procedure of setting up flow control measurements with calculations and analysis of results explained and discussed. An open forum discussion will be held daily aimed to solidify the knowledge gained and exchange viewpoints and professional experiences.

 

The Benefits

This course will benefit the delegates through:

  • Expertise with the main characteristics of measuring techniques and their correct implementation
  • Understanding how to make the best selection of measuring method for the given engineering application with regard to type of fluid and range of operating conditions
  • Enhanced knowledge on how to make sound estimates on the accuracy of the results they are obtaining and to look for the ways of the overall improvement
  • Acceptance of guidelines for adequate installation of measuring instruments
  • Clear vision about the best practices for application of control valves

 

The Results

The course will benefit the company through:

  • Adequate control of fluid flow systems will result in energy saving in the overall technological process
  • Efficiently operated process plant piping system by skilled personnel will result in saving and in the reduction of costs of the overall technological process
  • Performance of the company in the long run will be improved by an adequate selection of monitoring method and flow measurement technique
  • Personnel in the maintenance department will be able to follow the best practices for continuous monitoring of the process
  • Well maintained process equipment will prolong the life of the plant and significantly reduce overall costs, by reducing the costs of unnecessary downtime

 

The Programme Content

Day One : Fluid Flow Control in the Process Industry

  • Importance of fluid flow control in the process industry
  • Classification of fluid flow measurement techniques
  • Types of fluid flow measurements
  • World standards related to fluid flow measurement
  • Physical properties of liquids, gases and multiphase fluids
  • Gas laws and expansion of liquids

 

Day Two : Basic Principles of Fluid Flow in Pipes and Other Geometries

  • Relationship between pressure and velocity
  • Complexities of flow of two-phase fluids
  • Specifics related to measurements of velocity, pressure
  • Flow-meters based on differential pressure
  • Volumetric flow meters
  • Mass flow-meters, probes and tracers

 

Day Three : Other Issues Related to Measurements

  • Probes and tracers
  • Readouts and related devices
  • Proving systems
  • Fluid balance study
  • Auditing

 

Day Four : Installation of Instruments

  • Effect of instrument installation on accuracy of results
  • Accuracy requirements and related issues
  • Uncertainty and statistics
  • Calibration of measuring instruments
  • Maintenance of meter equipment
  • Recent developments and likely future trends

 

Day Five : Flow Control of Pumps, Compressors and Fans

  • Control valve application
  • Flow control system in pumps stations
  • Flow control system in compressor stations
  • Flow control in pipelines
  • Pipeline monitorig systems

Day 1 - Asset Cost Management Introduction

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 2 - Laying the Groundwork

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 3 - Applying the Value based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 4 - Ensuring the Continuity of the Value-based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

The European Quality of Training and Management Consulting relies on advanced methodology in developing skills and enhancing the effectiveness of human resources. The company adopts modern methods to achieve these goals. In order to achieve its objectives, European Quality follows the following steps in a precise and professional manner:

  • Lectures and Visual Presentations:

    • Theoretical lectures are presented through PowerPoint presentations, videos, and short films, providing a comprehensive and enjoyable learning experience.

  • Scientific Assessment:

    • Trainees are thoroughly assessed before and after the training program to ensure the desired objectives are achieved and to provide necessary guidance.

  • Brainstorming and Role-playing:

    • Innovation and problem-solving are encouraged through brainstorming sessions and role playing experiences.

  • Practical Cases:

    • Practical learning is emphasized through cases relevant to the subject matter and the nature of work for the trainees, contributing to the development of practical skills.

  • Final Evaluation and Certificates:

    • A comprehensive assessment is conducted at the end of the program. Trainees are awarded attendance and participation certificates recognized by the European Quality for Training and Administrative Consultations, provided they have completed at least 80% of the program days.

  • Training Materials:

    • Professional trainers and experts in various fields create scientific and practical training materials, which are printed and retained, and distributed on CD or flash drives to ensure easy access to the content.

  • Post-Training Follow-up:

    • European Quality for Training and Administrative Consultations provides continuous support after the training program. This support includes additional consultancy sessions or workshops to ensure the continuity of learning and the application of acquired skills in the working environment.

  • Customized Training Programs:

    • Training programs are designed to meet the needs of individual companies and institutions. Client needs are carefully analyzed to ensure that the training content aligns with their specific objectives and achieves the desired impact.

  • Utilizing Technology:

    • Training incorporates modern techniques such as online platforms and distance learning to provide flexible and effective learning experiences. Participants can access educational resources online and engage in discussions and online workshops.

  • Specialized Trainers:

    • Trainers and lecturers are carefully selected to ensure they have high expertise in their fields. Experience and professionalism are added to the training to ensure the delivery of high-quality content and effective learning experiences.

  • Encouraging Participation:

    • European Quality encourages active participation and interaction during training sessions. Interactive activities such as group discussions and collective exercises are organized to stimulate effective participation in the learning process.

  • Focus on Personal Transformation:

    • Participants are encouraged to think critically and develop problem-solving skills and decision making abilities. They are guided towards achieving personal and professional transformation, leading to improved performance in their work areas.

  • Continuous Assessment:

    • Continuous assessments are provided to evaluate participants performance and their understanding of the training materials. This assessment is used to modify the training program if necessary and ensure the desired results are achieved.

  • Terms and Conditions:

    • Terms and conditions apply to all training programs. It is assumed that registering for any training program implies the participants agreement to these terms, including registration, payment, and cancellation policies.

  • Prices and Discounts:

    • It is noted that the prices displayed on the website do not include a 5% value added tax. All prices are subject to discounts according to the companys policies.

European Quality of Training and Management Consulting reserves the right to change the location of the training program, change the accredited lecturers for program delivery, hold, or cancel the program in line with the companys vision and program conditions and our quality policy.

European Quality for Training and Consultancy is certified

ISO 9001-2015

All rights reserved

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12 Courses

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