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Cities

Dubai

Compressor & Pump Technology

ID  361

Oil and Gas Training Courses

Compressor & Pump Technology

Dubai

Hotel Name
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06 Apr 2025 : 17 Apr  2025

50 Hours

5450 USD

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Training Details

INTRODUCTION

This programme provides a comprehensive understanding of the various types of reciprocating, rotary, and dynamic compressors and pumps.  This includes trunk piston, sliding crosshead piston, diaphragm, rotary screw, straight lobe, sliding vane, liquid ring, centrifugal, and axial compressors as well as piston pumps, plunger pumps, rotary pumps, screw pumps, two- and three-lobe pumps, cam pumps, vane pumps, bellows-type metering pumps, diaphragm pumps, canned motor pumps, and centrifugal pumps.  Bearings are also covered thoroughly.  The characteristics, selection criteria, sizing calculations, sealing arrangements, common problems, repair techniques, as well as the   preventive and predictive maintenance of these compressors and pumps are covered in detail.

This programme is a MUST for those who use this equipment. It covers how compressors, pumps, and bearings operate and provides the guidelines and rules that must be followed for their successful application.  This programme provides the following for all types of compressors, pumps, and bearings:

  • Basic Design
  • Specification
  • Selection Criteria
  • Sizing Calculations
  • Sealing Arrangements
  • Common Operational Problems
  • All Diagnostics, Troubleshooting, and Maintenance Required for this Equipment  Including Vibration Analysis, and Used Oil Analysis
  • Compressor and Pump Drivers

 

PROGRAMME OBJECTIVES

  • Maximize the efficiency, reliability, and longevity of all types of compressors, pumps, and bearings
  • Size and select out of the various types of dynamic and positive displacement compressors, and pumps using the performance characteristics and the selection criteria that you learn in this programme
  • Carry out diagnostic testing and inspection of critical components with the knowledge of common failure modes of compressors, pumps, and bearings by applying advanced fault detection techniques
  • Select bearings and lubrication, compressor and pump sealing arrangements, meet commissioning requirements, conduct vibration and used oil analyses, troubleshoot, provide predictive and preventive maintenance, enhance reliability, and reduce cost
  • Determine the maintenance required to minimize compressor and pump downtime and operating cost and maximize their efficiency, reliability, and longevity
  • Gain a thorough understanding of compressor and pump characteristics and compressor surge and surge prevention systems
  • Understand all the causes of failures in compressors and pumps
  • Determine all the design features that improve the efficiency and reliability of all compressors and pumps
  • Design different types of compressor and pumping systems
  • Gain a thorough understanding of the various types of sealing arrangements used in compressors and pumps

 

TRAINING METHODOLOGY

The instructor relies on a highly interactive training method to enhance the learning process.  This method ensures that all the delegates gain a complete understanding of all the topics covered.  The training environment is highly stimulating, challenging, and effective.  The participants will learn by case studies.  They will be able to apply all the concepts to their own organization.

 

PROGRAMME SUMMARY

This programme provides indepth understanding of the operation, selection, sizing, applications, sealing arrangements, troubleshooting, and maintenance of all types of compressors, pumps, and bearings.  All the methods used to enhance the performance, reliability, troubleshooting, and maintenance of this equipment are discussed in detail.  This programme includes also detailed coverage of mechanical seals, compressor and pump drivers, compressor surge, choking, surge prevention systems, and anti-choking systems.  Dry seals and magnetic bearings are also covered in detail in this programme.

 

PROGRAMME OUTLINE

 

DAY 1 - Gas Laws, Compressor Types and Applications

  • Perfect and Imperfect Gases
  • Compressor Polytropic Efficiency and Power Requirements
  • Compressor Volumetric Flow Rate and Volumetric Efficiency
  • Rotary and Reciprocating Compressors
  • Dynamic Compressors (Centrifugal and Axial)
  • Compressor Performance Measurement
  • Receivers, Compressor Control, and Compressor Unloading Systems
  • Preventive Maintenance and Housekeeping

 

DAY 2 - Positive Displacement Compressors

  • Performance of Positive Displacement Compressors
  • Reciprocating Compressors
  • Reciprocating Compressors Troubleshooting and Maintenance
  • Diaphragm Compressors
  • Rotary Screw Compressors and Filter Separators
  • Straight Lobe Compressors
  • Recent Developments in Liquid/Gas Separation Technology

 

DAY 3 - Dynamic Compressors

  • Dynamic Compressor Technology
  • Centrifugal and Axial Compressors
  • Simplifies Equations for Determining the Performance of Dynamic Compressors
  • Centrifugal Compressors – Components, Performance Characteristics, Balancing, Surge Prevention Systems and Testing
  • Choking, and Anti-Choking Systems
  • Compressor Auxiliaries, Off-Design Performance, Stall, and Surge

 

DAY 4 - Dynamic Compressors Performance, Compressor Seals, and Compressor System Calculations

  • Dynamic Compressors Performance
  • Surge Limit, Stonewall, Prevention of Surge, Anti-Surge Control Systems
  • Compressor Seal Systems
  • Gas Seals, Liquid Seals, Liquid Bushing Seals, Contact Seals, Restricted Bushing Seals, Seal Liquid leakage System
  • Dry Seals, Advanced Sealing Mechanisms, and Magnetic Bearings
  • Compressor System Calculations
  • Sizing of Compressor System Components, Sizing of Gas Receiver
  • Workshop – Case Studies: Design and Selection of Different Compressor Systems for the Oil and Gas industry, and the Power Generation Industry

 

DAY 5 - Bearings, Lubrication, Vibration Analysis and Predictive Maintenance

  • Bearings, Types of Bearings, Thrust Bearings
  • Lubrication, Viscosity of Lubricants, Non-Newtonian Fluids, and Greases
  •  Used Oil Analysis
  • Vibration Analysis and Predictive Maintenance
  • Vibration Causes, Resonant Frequency, Vibration in Predictive Maintenance, Diagnostics
  • Diagnostic Testing

 

DAY 6 - Pump Categories, and Centrifugal Pumps

  • Pump Categories: Dynamic (Centrifugal) and Positive Displacement (Reciprocating and Rotary)
  • Centrifugal Pumps: Operation, Casings and Diffusers, Hydrostatic Pressure Tests, Impellers, Hydraulic Balancing Devices, Mechanical Seals, Minimum Flow Requirement, Performance Characteristics, Cavitation, and Net positive Suction Head

 

DAY 7 - Centrifugal Pump Mechanical seals

  • Centrifugal Pump Mechanical Seals, Components, Temperature Control, Seal Lubrication/Leakage, Applications, Types of Mechanical Seals, Common Failure Modes of Seals, Seal Refurbishment
  • Maintenance Recommended for Centrifugal Pumps
  • Vibration Analysis and Predictive Maintenance

 

DAY 8 - Positive Displacement Pumps

  • Reciprocating Pumps, Piston Pumps, Plunger Pumps, Rotary Pumps, Screw Pumps, Two- and Three-Lobe Pumps 
  • Cam Pumps, Vane Pumps, Bellows-Type Metering Pumps
  • Diaphragm Pumps
  • Canned Motor Pumps, Seal-less Pump Motors

 

DAY 9 - Troubleshooting of Pumps

  • Pump Maintenance, Inspection, Overhaul, Diagnoses of Pump Troubles
  • Troubleshooting of Centrifugal Pumps
  • Troubleshooting of Rotary Pumps
  • Troubleshooting of Reciprocating Pumps
  • Water Hammer
  • Bearings
  • Used Oil Analysis
  • Smart Instrumentation

 

DAY 10 - Pump SelectionPump Selection

  • Pumping System Calculations
  • Workshop: Design and selection of Different Pumping Systems for the Oil and Gas Industry, and the Power Generation Industry
  • Vibration Analysis and Predictive Maintenance
  • Control Valve Selection, Cavitation, and Noise
  • Actuators, Positioners, and Accessories
  • Diagnostics of Pumping Systems
  • Pump Drivers
  • Motors
  • Variable-Frequency Drives

 

Day 1 - Asset Cost Management Introduction

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 2 - Laying the Groundwork

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 3 - Applying the Value based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 4 - Ensuring the Continuity of the Value-based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

The European Quality of Training and Management Consulting relies on advanced methodology in developing skills and enhancing the effectiveness of human resources. The company adopts modern methods to achieve these goals. In order to achieve its objectives, European Quality follows the following steps in a precise and professional manner:

  • Lectures and Visual Presentations:

    • Theoretical lectures are presented through PowerPoint presentations, videos, and short films, providing a comprehensive and enjoyable learning experience.

  • Scientific Assessment:

    • Trainees are thoroughly assessed before and after the training program to ensure the desired objectives are achieved and to provide necessary guidance.

  • Brainstorming and Role-playing:

    • Innovation and problem-solving are encouraged through brainstorming sessions and role playing experiences.

  • Practical Cases:

    • Practical learning is emphasized through cases relevant to the subject matter and the nature of work for the trainees, contributing to the development of practical skills.

  • Final Evaluation and Certificates:

    • A comprehensive assessment is conducted at the end of the program. Trainees are awarded attendance and participation certificates recognized by the European Quality for Training and Administrative Consultations, provided they have completed at least 80% of the program days.

  • Training Materials:

    • Professional trainers and experts in various fields create scientific and practical training materials, which are printed and retained, and distributed on CD or flash drives to ensure easy access to the content.

  • Post-Training Follow-up:

    • European Quality for Training and Administrative Consultations provides continuous support after the training program. This support includes additional consultancy sessions or workshops to ensure the continuity of learning and the application of acquired skills in the working environment.

  • Customized Training Programs:

    • Training programs are designed to meet the needs of individual companies and institutions. Client needs are carefully analyzed to ensure that the training content aligns with their specific objectives and achieves the desired impact.

  • Utilizing Technology:

    • Training incorporates modern techniques such as online platforms and distance learning to provide flexible and effective learning experiences. Participants can access educational resources online and engage in discussions and online workshops.

  • Specialized Trainers:

    • Trainers and lecturers are carefully selected to ensure they have high expertise in their fields. Experience and professionalism are added to the training to ensure the delivery of high-quality content and effective learning experiences.

  • Encouraging Participation:

    • European Quality encourages active participation and interaction during training sessions. Interactive activities such as group discussions and collective exercises are organized to stimulate effective participation in the learning process.

  • Focus on Personal Transformation:

    • Participants are encouraged to think critically and develop problem-solving skills and decision making abilities. They are guided towards achieving personal and professional transformation, leading to improved performance in their work areas.

  • Continuous Assessment:

    • Continuous assessments are provided to evaluate participants performance and their understanding of the training materials. This assessment is used to modify the training program if necessary and ensure the desired results are achieved.

  • Terms and Conditions:

    • Terms and conditions apply to all training programs. It is assumed that registering for any training program implies the participants agreement to these terms, including registration, payment, and cancellation policies.

  • Prices and Discounts:

    • It is noted that the prices displayed on the website do not include a 5% value added tax. All prices are subject to discounts according to the companys policies.

European Quality of Training and Management Consulting reserves the right to change the location of the training program, change the accredited lecturers for program delivery, hold, or cancel the program in line with the companys vision and program conditions and our quality policy.

European Quality for Training and Consultancy is certified

ISO 9001-2015

All rights reserved

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London
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Kuwait
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Tbilisi
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Dubai
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Casablanca
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Cape Town
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Geneva
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Vienna
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28 Jul 2025   :  08 Aug 2025
Munich
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28 Jul 2025   :  08 Aug 2025
Milan
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Istanbul
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Dubai
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Toronto
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Manama
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Stockholm
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Cyprus (Larnaka)
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Boston
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Dubai
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Roma
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Dublin
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Prague
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22 Sep 2025   :  03 Oct 2025
Athens
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28 Sep 2025   :  09 Oct 2025
Dubai
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29 Sep 2025   :  10 Oct 2025
Washington
13450$
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California
10450$
05 Oct 2025   :  16 Oct 2025
Cairo
4450$
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Riyadh
5450$
06 Oct 2025   :  17 Oct 2025
Barcelona
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13 Oct 2025   :  24 Oct 2025
Kuala Lumpur
7450$
20 Oct 2025   :  31 Oct 2025
London
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27 Oct 2025   :  07 Nov 2025
Madrid
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Dubai
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02 Nov 2025   :  13 Nov 2025
Kuwait
6250$
03 Nov 2025   :  14 Nov 2025
Beijing
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09 Nov 2025   :  20 Nov 2025
Amman
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16 Nov 2025   :  27 Nov 2025
Doha
6450$
17 Nov 2025   :  28 Nov 2025
Jakarta
6450$
17 Nov 2025   :  28 Nov 2025
San Francisco
13450$
23 Nov 2025   :  04 Dec 2025
Sharm El Sheikh
5450$
23 Nov 2025   :  04 Dec 2025
Jeddah
5450$
30 Nov 2025   :  11 Dec 2025
Dubai
5450$
01 Dec 2025   :  12 Dec 2025
Amsterdam
8450$
07 Dec 2025   :  18 Dec 2025
Casablanca
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15 Dec 2025   :  26 Dec 2025
Paris
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