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Dublin

Process Plant Optimisation & Energy Conservation

ID  21

Maintenance Planning and Asset Management Training Courses

Process Plant Optimisation & Energy Conservation

Dublin

Hotel Name
Hotel Meeting Room

07 Apr 2025 : 11 Apr  2025

25 Hours

5450 USD

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Training Details

The Course

Plant integrity and reliability is the cornerstone of process plant optimization. For optimization benefits to be sustainable, production interruptions must be kept to a minimum which requires effective management of degradation processes that affect equipment and systems and effective inspection and maintenance strategies, plans and methods. Plant optimization can be an effective way to achieve improved profitability without the large investment associated with building a new plant.

Common industrial processes and systems, such as steam, cooling water, process heating, and electric motors consume most of the energy and offer significant opportunities for savings. Process changes such as advanced controls, new catalysts, and new technologies also present opportunities for plant optimization. This course will provide a comprehensive review of the various aspects of process plant integrity as the essential foundation for sustainable plant profitability and optimization.

Principal emphasis is placed on:

  • understanding the elements of plant optimization
  • systematic and coordinated efforts by engineering, operations, and maintenance functions
  • maximisation of plant availability, reliability and productivity
  • minimising operational costs
  • safeguarding of plant integrity over its intended life based on total life cycle cost principles

 

The Goals

  • To assist participants in clearly understanding what plant optimization and energy conservation is all about – the drivers, the potential benefits, and how to realize them
  • To enhance the business focus of participants and equip them to make more contributions to sustainable plant profitability
  • Learn how to identify the most attractive opportunities for energy savings
  • Provide the delegate with managerial tools to effectively optimise plant operations
  • To provide participants with practical and effective methods and tools to perform technical and economic evaluations of the alternatives

 

The Process

The course combines presentations and discussions of topics covered with relevant practical examples. It combines sound engineering and economic principles, methods, and best industry practices and enforces the learnings with Case Studies and Question & Answer workshops to maximize the benefits to the participants.

The Benefits

Delegates will:

  • Gain a sound understanding of the main elements of plant integrity and reliability and why this is the cornerstone of sustainable plant optimization and energy efficiency.
  • Improve their understanding of the business aspects of the process plant which will help them focus on improving the economic performance.
  • Learn how to perform key project analyses including technical, economic, and environmental evaluations.
  • Enhance their competence and productivity thereby enhancing their competence and performance level and making additional value added contributions to their organization.
  • Develop technical and analytical skills necessary for conducting technical evaluations.
  • Have skills necessary to participate in plant energy audits.
  • Be able to apply risk-based methodologies in inspection and maintenance.

 

The Results

  • Through effective management of energy use, the plant can minimize the overall cost of energy.
  • By diligent use of process optimisation techniques, the company can improve production rates while maintaining best safety practices.
  • Management can lessen the risk associated with production operations while realizing direct measurable bottom line savings.
  • The company will be able to enhance its plant reliability and integrity by using improved maintenance strategies and methods based on risk-based inspection and maintenance.
  • Lower life cycle costs can be achieved while complying with codes and standards, and other regulatory requirements.
  • The company will have personnel who will have the economic and analytical skills necessary for performing credible economic evaluations.

 

The Core Competencies

Planning and predictive maintenance of plant is vital to the budgetary success of the operations organisation. On completion of this seminar the delegate will be able to critically analyse the methodologies employed within the organisation and instigate improvements where required.

Technical knowledge is key to effective control and peer respect within any maintenance organisation; when this is achieved personal satisfaction follows. This seminar will give the delegate the required level of technical knowledge and skill to achieve that personal satisfaction.

The Programme Content

Day One : Process Plant Operation, Integrity and Reliability

  • Process Plant Optimization and Energy Conservation – Overview
  • Asset Integrity Management (AIM) and Optimization - Integrating operation, inspection, maintenance effort
  • Plant Integrity and Reliability – Cornerstone of Plant Optimization and Energy Management
  • Operation and Maintenance Impacts on Plant Integrity and Reliability
  • Equipment condition monitoring and assessment
  • Establishment of Operating Windows (OW) - Maximize throughput within the limits defined by mechanical-structural integrity over the expected life of the asset components
  • Effective management of change (MOC) program – On-going link between engineering, operations and maintenance
  • Process Plant Economics

 

Day Two : Process Plant Optimization

  • Process Control Basics
  • Elements of Process Plant Optimization
  • Components Required To Optimize An Industrial Process
  • Process or a mathematical model of the process, and process variables which can be manipulated and controlled
  • Application Of Simulation Technology To Plant Optimization And Control - Plant Optimization Models
  • The Basics Of Heat Integration
  • Pinch technology
  • Heat exchanger train optimization
  • Optimization procedure
  • Application Of Simulation Technology To Plant Optimization And Control - Plant Optimization Models

 

Day Three : Industrial Energy Management – Energy Efficiency: Good for Business – Good for the Environment

  • Energy Use and Optimization in Process industries
  • Industrial Energy Management Techniques
  • Industrial Energy Management and System Standards
  • Industry Program for Energy Conservation
  • Best Practices in Process Plant Energy Management
  • Developing Customized Energy Management Program
  • Obstacle that Face Energy Management Programs
  • Workshop - Examples of energy management programs and standards – CIPEC, UNIDO. Incentives for energy assessment and energy retrofit projects

 

Day Four : Energy Conservation Opportunities

  • Implementing an Energy Management Program
  • Benchmarking Energy Intensity and Usage
  • Technology Options - New energy-efficient technologies. Examples include Corrosion analyzer for advanced materials and fabricated components Fiber optic sensor for combustion measurement and control
  • Energy Conservation Checklist
  • Plant processes
  • Mechanical Systems
  • Electric Power
  • Technical and Economic Evaluation of Potential Opportunities

 

Day Five : The Implications of Plant Optimization Activities

  • Relating Energy Efficiency To Business Outcomes
  • Impact of optimization activities and technological modifications to the plant
  • Plant integrity and safety
  • Technology licenses
  • Financing agreements
  • Impact on Human Resources – The human factor

Day 1 - Asset Cost Management Introduction

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 2 - Laying the Groundwork

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 3 - Applying the Value based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

Day 4 - Ensuring the Continuity of the Value-based Process

Maintenance & Reliability Best Practices are critical for every successful individual and company. This workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must.This workshop is a combination of instructor lead topic areas and class discussions. Interactive discussions will allow you to hear and learn best in class applications relating to maintenance planning and cost management strategies. You will have the opportunity to ask lots of questions in order to consider how best to apply these tools and techniques in your organization.

The European Quality of Training and Management Consulting relies on advanced methodology in developing skills and enhancing the effectiveness of human resources. The company adopts modern methods to achieve these goals. In order to achieve its objectives, European Quality follows the following steps in a precise and professional manner:

  • Lectures and Visual Presentations:

    • Theoretical lectures are presented through PowerPoint presentations, videos, and short films, providing a comprehensive and enjoyable learning experience.

  • Scientific Assessment:

    • Trainees are thoroughly assessed before and after the training program to ensure the desired objectives are achieved and to provide necessary guidance.

  • Brainstorming and Role-playing:

    • Innovation and problem-solving are encouraged through brainstorming sessions and role playing experiences.

  • Practical Cases:

    • Practical learning is emphasized through cases relevant to the subject matter and the nature of work for the trainees, contributing to the development of practical skills.

  • Final Evaluation and Certificates:

    • A comprehensive assessment is conducted at the end of the program. Trainees are awarded attendance and participation certificates recognized by the European Quality for Training and Administrative Consultations, provided they have completed at least 80% of the program days.

  • Training Materials:

    • Professional trainers and experts in various fields create scientific and practical training materials, which are printed and retained, and distributed on CD or flash drives to ensure easy access to the content.

  • Post-Training Follow-up:

    • European Quality for Training and Administrative Consultations provides continuous support after the training program. This support includes additional consultancy sessions or workshops to ensure the continuity of learning and the application of acquired skills in the working environment.

  • Customized Training Programs:

    • Training programs are designed to meet the needs of individual companies and institutions. Client needs are carefully analyzed to ensure that the training content aligns with their specific objectives and achieves the desired impact.

  • Utilizing Technology:

    • Training incorporates modern techniques such as online platforms and distance learning to provide flexible and effective learning experiences. Participants can access educational resources online and engage in discussions and online workshops.

  • Specialized Trainers:

    • Trainers and lecturers are carefully selected to ensure they have high expertise in their fields. Experience and professionalism are added to the training to ensure the delivery of high-quality content and effective learning experiences.

  • Encouraging Participation:

    • European Quality encourages active participation and interaction during training sessions. Interactive activities such as group discussions and collective exercises are organized to stimulate effective participation in the learning process.

  • Focus on Personal Transformation:

    • Participants are encouraged to think critically and develop problem-solving skills and decision making abilities. They are guided towards achieving personal and professional transformation, leading to improved performance in their work areas.

  • Continuous Assessment:

    • Continuous assessments are provided to evaluate participants performance and their understanding of the training materials. This assessment is used to modify the training program if necessary and ensure the desired results are achieved.

  • Terms and Conditions:

    • Terms and conditions apply to all training programs. It is assumed that registering for any training program implies the participants agreement to these terms, including registration, payment, and cancellation policies.

  • Prices and Discounts:

    • It is noted that the prices displayed on the website do not include a 5% value added tax. All prices are subject to discounts according to the companys policies.

European Quality of Training and Management Consulting reserves the right to change the location of the training program, change the accredited lecturers for program delivery, hold, or cancel the program in line with the companys vision and program conditions and our quality policy.

European Quality for Training and Consultancy is certified

ISO 9001-2015

All rights reserved

Course Options

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Toronto
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Dubai
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Boston
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25 Aug 2025   :  29 Aug 2025
Roma
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Prague
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08 Sep 2025   :  12 Sep 2025
Dublin
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14 Sep 2025   :  18 Sep 2025
Dubai
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15 Sep 2025   :  19 Sep 2025
Athens
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22 Sep 2025   :  26 Sep 2025
Washington
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California
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28 Sep 2025   :  02 Oct 2025
Cairo
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Riyadh
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06 Oct 2025   :  10 Oct 2025
Kuala Lumpur
4450$
06 Oct 2025   :  10 Oct 2025
Beijing
5450$
12 Oct 2025   :  16 Oct 2025
Dubai
3450$
13 Oct 2025   :  17 Oct 2025
London
5450$
19 Oct 2025   :  23 Oct 2025
Kuwait
3750$
20 Oct 2025   :  24 Oct 2025
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26 Oct 2025   :  30 Oct 2025
Amman
3450$
02 Nov 2025   :  06 Nov 2025
ON LINE
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3950$
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16 Nov 2025   :  20 Nov 2025
Dubai
3450$
17 Nov 2025   :  21 Nov 2025
Amsterdam
5450$
23 Nov 2025   :  27 Nov 2025
Casablanca
4450$
24 Nov 2025   :  28 Nov 2025
Tbilisi
5450$
01 Dec 2025   :  05 Dec 2025
Paris
5450$
07 Dec 2025   :  11 Dec 2025
Dubai
3450$
08 Dec 2025   :  12 Dec 2025
Geneva
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08 Dec 2025   :  12 Dec 2025
San Francisco
7450$
15 Dec 2025   :  19 Dec 2025
Vienna
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15 Dec 2025   :  19 Dec 2025
Cyprus (Larnaka)
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Munich
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Maintenance Planning, Scheduling and Control

ID 17

One week

Course Details

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Process Plant Optimisation & Energy Conservation

ID 21

One week

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Vibration Monitoring, Analysis, Alignment & Balancing

ID 23

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PORT MANAGEMENT AND OPERATIONS

ID 664

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Maintenance Strategy Development and Cost Effective Implementation

ID 717

Two weeks

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The Complete Course on Facilities Management

ID 158

One week

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Professional Maintenance Planner

ID 718

One week

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Economic & Technical Evaluations in Engineering & Maintenance

ID 237

One week

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Fundamentals of Asset

ID 239

One week

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Machinery Failure, Vibration & Predictive Maintenance

ID 241

One week

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Maintenance Planning and Asset Management

ID 586

One week

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INTRODUCTION TO DATA MANAGEMENT FOR OPERATIONS

ID 588

One week

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